Technical & Repair guide for ChungHo Super Iguassu ICE 900call 888.758.1234 for further technical supportIGUASSU ICE 900Technical Manual
1034 DETAILED EXPLODED DIAGRAM 2Exploded Diagrram
11Exploded Diagram35 DETAILED EXPLODED DIAGRAM 3
Exploded Diagrram36 PARTS LIST12Drip TrayABS+Acryl 65%ABS+Acryl 65%STEELGrill - Drip TrayDispensing ButtonDispensing Button CoverBracke
134System Diagram4-1 WATER PURIFICATION PROCEDURE4-2 ICE MAKING PROCEDUREWire Condenser Evaporator Ice GrillCold Water Tank Ice StorageHeat Exchang
5Distribution Line Diagram14Drip Tray Rotating MotorCirculation PumpIce detection SensorCold water temp. SensorIce making temp. SensorDrain SwitchDisp
6Product Specication15Rated Consumed Po we rHot/Cold W a t e rIce MakingAmbientHot / ColdIceRoom Temperature68°F (20°C) 86°F (30°C)Time11 min.±1min.
7Installation Precautions16When installing the product, do not install it at the following places.- Near re- Near ammable material - Wet place- A
8Relocation/Installation Precautions1712345This is to be performed with the power plug inserted. Remove the front lower panel by rst pushing the cove
9Installation181234567891011Install the product on a level surface. (Change product level using the product leg adjustment and conrm the level surfac
10Usage1910-1 DISPLAY (A)10-2 WATER DISPENSING & BUTTONS (B)USB connection can be used to connect diagnostic testing device or to charge USB com
2Table of Contents1. Designation of Components2. Product Features3. Exploded Diagram & Parts List 3-1. Overall Exploded Diagram 3-2. Ice Making
10Usage2010-4 SELECTION / DESELECTION FUNCTION123123Lock Function ( Ice / Hot water locking function) SettingTouch LOCK/ICE touch sensor button softl
1221Ice Making Function SettingTouch CONST button for over 10 seconds.*As pressing the button, continuous water dispenser function is automatically se
Product Usage22Continuous Water Dispenser Function SettingThis function is for dispensing ambient/cold water continuously. Touch CONST. butt
Product Usage23105 ICE AND WATER DISPENSINGIce Dispensing ModeIf ICE(ice dispense) touch sensor button is pressed, the door of the icestor
Product Usage241234567The ice making system of the IGUASSU ICE 500 automatically operates according to designed program settings after apply
No Malfunction Page1 Power 262 Refrigerant Leak 273 Hot Gas Leak 284 Filtration Malfunction 295 Inlet Sol V/V Defect 306 Cold/Ambi/Hot Water Sol V/V D
Trouble Shooting26Open the Front Lower Panel to nd the fuse holder.Check the Fuse location, and see if the Fuse (inside the Fuse holder) is
Trouble Shooting27Touch the back grill with your hand to determine temp. (During Ice Making 100ºF ~ 140ºF : Hot)Coolant leak occurs at weldi
Trouble Shooting28123 HOT GAS LEAKHot gas sol v/v: DC24VCoil (including Wire) + Body (mesh)When hot gas leaks, heat transfers to ice makin
Trouble Shooting29Check to see if Ambient tank is (25%) full.If clogged, it will prevent water ow.(OLC Mesh / Medium Filter)Check to see if
31Designation of ComponentsDesignation of ComponentsContinuous Dispensing Mode ButtonIce Full LEDWater Full LEDHot Water/Ice Lock
Trouble Shooting30Inlet Sol V/V and/or Cold level Sensor Defect(Defect if over 5 minutes total for 3 consecutive times)12-5 INLET SOL V/V D
Trouble ShootingOpen front upper panel to check hot/cold/ambient water dispensing solenoid valves.- Check its voltage is DC24V supplies to S
Trouble Shooting32127 PRODUCT LEVEL DEFECTIf the product is not properly leveled, it may cause ice to over freeze and/or freeze irregularl
Trouble Shooting33Water may ow over to drip tray if the drain is not working properly.Water goes out to drainage outlet,- When water dispen
Hot water temp-sensor : Check electric resistance. Auto Bimetal : 90N (Max 199.4°F)Manual Bimetal : 105N (when O, 221°F)Check heater wire connection
35Trouble Shooting1210 CIRCULATION PUMP DEFECTOpen the Front upper cover to check the circulation pump located at the bottom right.- Volta
36Open Front upper panel to check the Synchronous Motor.Applied volatage : AC220V/60HzAttach Tray Motor coupler on the Synchronous Motor.Detach the mo
37Trouble Shooting1212 MICRO SWITCH ASS’Y SYNCHRONOUS MOTOR Open Front upper panel to check the switch of Synchronous Motor. (located in
381213 COLD WATER LEVEL SENSOR DEFECTTrouble ShootingCold water level sensor- 3 lines : GND, Signal, DC12V* GND helps stabilizing the volt
Function PCB- Check wires and connections- Check the sponge inside- Check for humidity insideIce discharging PCB- Check for residual water and remove
4Product Features2Water Purication System Providing an Integrated Ice Making FunctionIGUASSU ICE 500 is designed for both convenience and practicalit
401215 COLD WATER SENSOR DEFECTTrouble ShootingPull out the sensor by removing heating insulation. (O-ring inside, check for leakage)Fault
41Trouble Shooting1216 ICE FULL SENSOR TX, RX DEFECTOpen the front upper panel to nd the Transmitting Sensor(TX) at the bottom left of
42Trouble Shooting1217 ICE FULL LED DEFECTIce Full led is ON when ice making time is shortened by half and it occurs for 3 consecutive tim
43Trouble Shooting1218 PCB CONTROLLERUnscrew bolts from the top cover and the rear panel (2EA).Disconnect wires on the front upper panel f
4444Trouble Shooting1218 PCB CONTROLLER CONT’DPress PCB holder (5ea) to detach it from PCB control panel. Replace Main PCB controller.6P
4545Trouble Shooting1219 FUNCTION SELECTION PCBDetach top cover (2 screws), and front upper panel (2 screws).Detach Function Selection PCB
46Trouble Shooting1219 FUNCTION SELECTION PCB CONT’DUnscrew the screws: M3X6 (2EA) that hold USB port from the Function selection PCB.Un
47Trouble Shooting1219 FUNCTION SELECTION PCB CONT’DDisconnect wire between Function selection PCB and USB port.Disconnect all wires fro
48Trouble Shooting1220 TRAY MOTOR/MICRO SW CHANGERemove or replace Rotating drip tray motor.Detach Cold water inlet Sol V/V.Detach EPS Mot
49Trouble Shooting1221 CIRCULATION PUMP/COLD TEMP SENSOR CHANGERemove Top cover & Front upper panel.Detach Hot, Ambi, Cold Sol Ass’y an
5Product FeaturesInfrared Water Level Detection SensorInfrared OLC sensor is applied in IGUASSU ICE 500. It provides more improved detection
50Trouble Shooting(°F) (KΩ) (°F) (KΩ) (°F) (KΩ) -22 117 41 22.2 104 5.8-13 90 50 18.1 113 4.9-4 70 59 14.7 122 4.15 55 68 12.1 131 3.5
5113Flow Chartswater level over?Level check subroutineHot water subroutineDischarging ice subroutineDischarging ice subroutineIce Full subroutineIce F
52Flow Charts132 ICE FULL SUBROUTINEJustPower on?Ice just ejected?Ice just dispensed?Ice Full?Ice making OFF?For 7 SecondsTX Transnsmitting (
STARTEND“ECONO” buttonON?Night Time?“HOT” buttonON?Hot WaterOperationHot WaterStoppedAbnormalNormal Hot WaterOperation?NONONONOYESYESYESYESFlow
54Flow Charts135 WATER LEVEL CHECK SUBROUTINEWater Level Below Full?Water Level over re-operation?Filtration ONFiltration OFF
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6Product FeaturesNoise PreventionOperating noise level is signicantly lowered due to applying a dual noise prevention material, and utilizi
73Exploded Diagram & Parts ListExploded Diagram31 OVERALL DIAGRAMWater Dispensing Solenoid ValveDrainage SwitchDrainage ValveTR
83-2 ICE MAKING DEPARTMENTInlet Solenoid ValveSub TankIce Full Sensor (RX)Ice Full Sensor (TX)Synchronous Motor (Camshaft)Circulation PumpCold Water
9Exploded Diagram33 DETAILED EXPLODED DIAGRAM 1
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